Thermal Spray Coatings Market Size, Share & Trends Report

Thermal Spray Coatings Market Size, Share & Trends Analysis Report By Material (Metal, Ceramics, Abradable), By Technology (Plasma Spray, HVOF), By Application, By Region, And Segment Forecasts, 2024 - 203

Report ID: 978-1-68038-514-4
Number of Pages: 116
Format: Electronic (PDF)

Historical Range: 2018 - 2023
Industry: Bulk Chemicals

Market Segmentation

Thermal Spray Coatings Material Outlook (Revenue, USD Million, 2018 - 2030)
- Metals
- Ceramics
- Intermetallics
- Polymers
- Carbides
- Abradables
- Others
Thermal Spray Coatings Technology Outlook (Revenue, USD Million, 2018 - 2030)
- Cold Spray
- Flame Spray
- Plasma Spray
- HVOF
- Electric Arc Spray
- Others
Thermal Spray Coatings Application Outlook (Revenue, USD Million, 2018 - 2030)
- Aerospace
- Industrial Gas Turbine
- Automotive
- Medical
- Printing
- Oil & Gas
- Steel
- Pulp & Paper
- Others
Thermal Spray Coatings Regional Outlook (Revenue, USD Million, 2018 - 2030)
- North America
  - North America Thermal Spray Coatings Market, By Material
    - Metals
    - Ceramics
    - Intermetallics
    - Polymers
    - Carbides
    - Abradables
    - Others
  - North America Thermal Spray Coatings Market, By Technology
    - Cold spray
    - Flame spray
    - Plasma spray
    - HVOF
    - Electric arc spray
    - Others
  - North America Thermal Spray Coatings Market, By Application
    - Aerospace
    - Industrial Gas Turbine
    - Automotive
    - Medical
    - Printing
    - Oil & gas
    - Steel
    - Pulp & Paper
    - Others
  - U.S.
    - U.S. Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - U.S. Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - U.S. Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Canada
    - Canada Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Canada Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Canada Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Mexico
    - Mexico Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Mexico Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Mexico Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
- Europe
  - Europe Thermal Spray Coatings Market, By Material
    - Metals
    - Ceramics
    - Intermetallics
    - Polymers
    - Carbides
    - Abradables
    - Others
  - Europe Thermal Spray Coatings Market, By Technology
    - Cold spray
    - Flame spray
    - Plasma spray
    - HVOF
    - Electric arc spray
    - Others
  - Europe Thermal Spray Coatings Market, By Application
    - Aerospace
    - Industrial Gas Turbine
    - Automotive
    - Medical
    - Printing
    - Oil & gas
    - Steel
    - Pulp & Paper
    - Others
  - Germany
    - Germany. Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Germany Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Germany Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - UK
    - U.K Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - U.K Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - U.K Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - France
    - France Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - France. Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - France Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Italy
    - Italy Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Italy Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Italy Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Finland
    - Finland Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Other
    - Finland Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Finland. Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Denmark
    - Denmark Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Denmark Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Denmark Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Sweden
    - Sweden Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Sweden Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Sweden Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
- Asia Pacific
  - Asia Pacific Thermal Spray Coatings Market, By Material
    - Metals
    - Ceramics
    - Intermetallics
    - Polymers
    - Carbides
    - Abradables
    - Others
  - Asia Pacific Thermal Spray Coatings Market, By Technology
    - Cold spray
    - Flame spray
    - Plasma spray
    - HVOF
    - Electric arc spray
    - Others
  - Asia Pacific Thermal Spray Coatings Market, By Applications
    - Aerospace
    - Industrial Gas Turbine
    - Automotive
    - Medical
    - Printing
    - Oil & gas
    - Steel
    - Pulp & Paper
    - Others
  - Japan
    - Japan Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Japan Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Japan Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - China
    - China Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - China Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - China Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - India
    - India Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - India Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - India Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Australia
    - Australia Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Australia Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Australia Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Thailand
    - Thailand Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Thailand Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Thailand Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Malaysia
    - Malaysia Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Malaysia Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Malaysia Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
- Central & South America
  - Central & South America Thermal Spray Coatings Market, By Material
    - Metals
    - Ceramics
    - Intermetallics
    - Polymers
    - Carbides
    - Abradables
    - Others
  - Central & South America Thermal Spray Coatings Market, By Technology
    - Cold spray
    - Flame spray
    - Plasma spray
    - HVOF
    - Electric arc spray
    - Others
  - Central & South America Thermal Spray Coatings Market, By Applications
    - Aerospace
    - Industrial Gas Turbine
    - Automotive
    - Medical
    - Printing
    - Oil & gas
    - Steel
    - Pulp & Paper
    - Others
  - Brazil
    - Brazil Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Brazil Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Brazil Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - Argentina
    - Argentina Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Argentina Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Argentina Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
- Middle East & Africa
  - Middle East & Africa Thermal Spray Coatings Market, By Material
    - Metals
    - Ceramics
    - Intermetallics
    - Polymers
    - Carbides
    - Abradables
    - Others
  - Middle East & Africa Thermal Spray Coatings Market, By Technology
    - Cold spray
    - Flame spray
    - Plasma spray
    - HVOF
    - Electric arc spray
    - Others
  - Middle East & Africa Thermal Spray Coatings Market, By Applications
    - Aerospace
    - Industrial Gas Turbine
    - Automotive
    - Medical
    - Printing
    - Oil & gas
    - Steel
    - Pulp & Paper
    - Others
  - Saudi Arabia
    - Saudi Arabia Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - Saudi Arabia Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - Saudi Arabia Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others
  - UAE
    - UAE Thermal Spray Coatings Market, By Material
      - Metals
      - Ceramics
      - Intermetallics
      - Polymers
      - Carbides
      - Abradables
      - Others
    - UAE Thermal Spray Coatings Market, By Technology
      - Cold spray
      - Flame spray
      - Plasma spray
      - HVOF
      - Electric arc spray
      - Others
    - UAE Thermal Spray Coatings Market, By Applications
      - Aerospace
      - Industrial Gas Turbine
      - Automotive
      - Medical
      - Printing
      - Oil & gas
      - Steel
      - Pulp & Paper
      - Others

Thermal Spray Coatings Market Dynamics

Drivers: Increasing Demand For Industrial Gas Turbines

The increasing use of gas turbines in various applications such as locomotives, ships, tanks, motorcycles, and helicopters is anticipated to boost the demand for thermal spray coatings in future. These coatings, made of metal and polymer, are used in a powdered form on industrial gas turbine blades due to their high-temperature corrosion resistance properties. Thermal spray coatings serve multiple purposes in both stationary and flight gas turbines. They are used as protective coatings to resist corrosion at high temperatures, as thermal insulation coatings for fire protection, and as clearance control coatings for repairing superalloy components. In response to concerns about global warming and carbon emissions, many countries, including the U.S., the EU, China, India, and Canada, have adopted strict emission regulations to promote the use of cleaner energy sources for power generation. This has led to the decommissioning of coal-fired power plants in many countries. In the EU, directives such as the Industrial Emissions Directive (IED) and Large Combustion Plant Directive (LCPD) have made it economically unviable for these aging coal-fired power plants to continue operating due to the environmental damage they cause.

Decreasing Preference For Hard Chrome Coatings

The manufacturing process of hard chromium plating results in the production of hexavalent chromium, a known carcinogen. This byproduct is a concern for many industries, as it is subject to stringent environmental and occupational regulations. These regulations are expected to tighten further in the future. Due to these strict rules, the cost of hard chrome plating is likely to rise, and the technology is becoming increasingly scarce due to the closure of older plating operations. However, there are numerous alternatives to hard chrome plating, including laser and weld coatings, and electro & electroless plates, among others. Some of the newly developed coatings designed to replace hard chrome plating do not contain any chrome. Those that do contain chrome are produced using methods that are safe for both workers and the environment and comply with regulations regarding hexavalent chromium. Various thermal spray coatings, such as polymer, metal, intermetallic, and ceramic, have been developed to replace hard chrome. These coatings have proven to be superior in certain applications, especially in the aerospace industry. They are typically designed to protect against wear and corrosion, and in some cases, both.

Restrains: Volatile Raw Material Prices

The overall growth of the thermal spray coating market is anticipated to be influenced by the highly unstable prices of raw materials. The prices of these materials have seen a significant increase due to a disruption in the supply of ammonium polyphosphate from China. Key components such as polymers and epoxy resins have experienced considerable price fluctuations, which are expected to impact the thermal spray coatings market in the forecast period. The prices of epoxy resin are predicted to be highly unstable due to changes in crude oil prices. Moreover, the increasing demand for epoxy resin in various applications, along with its limited production, is likely to lead to a rise in prices over the forecast period. Polyethylene (PE) and polypropylene (PP), which are key raw materials used in plastic thermal spray coatings, are derived from crude oil. Therefore, any fluctuation in their prices affects the cost of raw materials, further limiting the use of these coatings in various applications. In addition, the inconsistency in reseller margins and the lack of raw materials contribute to further price increases. A significant gap between supply and demand is a contributing factor to the price volatility, especially for PE and PP, due to their increasing demand from various other applications, particularly in packaging.

What Does This Report Include?

This section will provide insights into the contents included in this thermal spray coatings market report and help gain clarity on the structure of the report to assist readers in navigating smoothly.

Thermal spray coatings market qualitative analysis

Industry overview
Industry trends
Market drivers and restraints
Market size
Growth prospects
Porter’s analysis
PESTEL analysis
Key market opportunities prioritized
Competitive landscape
- Company overview
- Financial performance
- Product benchmarking
- Latest strategic developments

Thermal spray coatings market quantitative analysis

Market size, estimates, and forecast from 2018 to 2030
Market estimates and forecast for product segments up to 2030
Regional market size and forecast for product segments up to 2030
Market estimates and forecast for application segments up to 2030
Regional market size and forecast for application segments up to 2030
Company financial performance

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