Ballistic Composites Market (2025 - 2030) Size, Share & Trends Analysis Report By Raw Material (Polymer Matrix Composite, Polymer-ceramic Matrix Composite, Metal Matrix Composite), By End-use (Vehicle Armor, Body Armor), By Region, And Segment Forecasts

Ballistic Composites Market Size & Trends

The global ballistic composites market size was valued at USD 1.91 billion in 2024 and is expected to grow at a CAGR of 7.9% from 2025 to 2030. Rising armed conflicts, terrorism, and security risks have pushed law enforcement to use advanced ballistic materials, such as ballistic composites. There is an increased demand for ballistic equipment such as helmets, body armor, and vehicle protection. This equipment aids in the protection of military and law enforcement officers in times of armed conflict. Hence, these factors are responsible for the growth of the ballistic components market.

This surge in investment directly impacts the demand for advanced materials, especially ballistic composites, which provide superior protection in military vehicles, personal armor, and defense systems. The need for lightweight, durable, and high-performance materials is propelling innovation, making ballistic composites a critical component in modern defense infrastructure and fueling market expansion.

Technological advancements in materials science and the increasing demand for lightweight, high-performance solutions are expected to drive the growth of the ballistic composites industry. Innovations in composite materials, particularly improved fibers and matrix systems, enable the creation of lighter, stronger, and more durable products for military, law enforcement, and defense applications. In addition, the rising need for vehicle armor, body armor, and protective gear further fuels this demand. As safety standards evolve and industries prioritize mobility and efficiency, ballistic composites are poised for widespread adoption, expanding their market presence globally.

Market Concentration & Characteristics

The market growth stage is medium, and the pace of growth is accelerating. Ongoing efforts by governments and key industry participants have resulted in concentrated market scenarios. In June 2024, Graphene Composites (GC) partnered with Black Swan Graphene Inc. to supply Black Swan’s advanced graphene for integration into GC Shield, an innovative, patented ballistic protection technology designed to enhance safety and performance. These combined efforts are propelling the growth and evolution of the ballistic composites market.

The global ballistic composites industry is characterized by the growing integration of smart technologies, driving high innovation. Advanced materials, including smart fabrics and composites with embedded sensors, are being developed to enhance the performance and functionality of ballistic protection systems. These innovations enable real-time monitoring of armor integrity, improving safety and durability. Incorporating smart technologies enhances ballistic materials' effectiveness and creates new applications across defense, law enforcement, and personal protection sectors, fueling market growth and transformation. For instance, in January 2025, Dyneema launched its most advanced hard ballistic materials-Dyneema HB330 and HB332-featuring third-generation fiber technology. These unidirectional materials deliver a 45% weight reduction while significantly improving ballistic protection in armor systems, including body inserts, helmets, and vehicle armor.

Raw Material Insights

The polymer matrix composites segment held the largest revenue share of 49.7% in 2024, driven by properties offered by polymer matrix, such as low-weight features and robust performance. Polymer composites offer lower weight than traditional materials, especially ceramic or steel. This helps reduce physical strain and enhances the mobility of the personnel wearing protective gear. The polymer matrix also protects against bullets. Hence, there is an increase in the use of polymer matrix for manufacturing components such as helmets, body armor, and more.

The polymer-ceramic matrix composites segment is anticipated to grow at a significant CAGR of 7.8% over the forecast period. The combination of polymer and ceramic offers enhanced protection against penetration and impacts. Many companies are investing in research and development to explore new ways to improve the performance for polymer-ceramic matrix components. Furthermore, increasing demand for ballistic components in industries, particularly military and defense, helps in the segment's growth.

End-use Insights

The vehicle armor segment held the largest revenue share in 2024. The rising use of ballistic composites for vehicle protection and the increased prevalence of terrorism, armed conflicts, and security threats have driven growth in the industry. The growing adoption of vehicle armor by high-profile individuals and government personnel has increased its significance. In addition, the lightweight nature and enhanced protective properties of ballistic composites have led to a rise in armored vehicle manufacturing within the market.

The body armor segment is projected to witness the fastest CAGR from 2025 to 2030.  The market growth is due to increased demand for body armor for military and police personnel due to rising civil unrest and terrorism. Governments emphasize improving the protection of frontline personnel during conflicts. Therefore, many companies are developing weapons and equipment solutions that offer maximum protection. The rise in defense budgets by governments of major countries has led to increased demand for body armor.

Regional Insights

North America ballistic compositesmarket dominated the market with the largest revenue share of 38.9% in 2024.Increased defense spending in North America drives significant demand for ballistic composites, especially in advanced military applications such as armored vehicles, body armor, and helmets. The U.S. Department of Defense's substantial budget allocation for defense technologies enhances the adoption of these materials. Moreover, the expansion of ballistic composites into commercial sectors, including law enforcement, private security, and armored vehicle manufacturing, is further fueling market growth. The combination of defense investments and broader commercial usage increases the overall market size and accelerates innovation in composite material technologies.

U.S. Ballistic Composites Market Trends

TheU.S. ballistic composites market held the largest share in 2024. Advancements in fiber technology, particularly the development of materials such as aramid and UHMWPE, enhance the performance of ballistic composites by offering superior strength-to-weight ratios. These innovations allow lighter, more effective armor systems, improving mobility and protection. Furthermore, the integration of smart technologies is boosting market growth. Embedding sensors and monitoring systems into ballistic composites enables real-time data collection, threat detection, and enhanced performance during critical operations. These developments are driving demand for advanced composite solutions, propelling the U.S. ballistic composites industry expansion.

Europe Ballistic Composites Market Trends

Europe ballistic composites market is expected to grow at the fastest CAGR of 8.3% from 2025 to 2030. This is owing to the rise in civil unrest, organized crime, and terrorist attacks in the region. This has led to governments adopting increased usage of ballistic equipment to improve the protection of their military and law enforcement personnel. Furthermore, the presence of technologically advanced manufacturing companies aids in producing high-quality military and ballistic equipment. Hence, these factors help the region's market growth of ballistic composites. Enhanced protective gear, including body armor and armored vehicles, is a priority for improving officer safety, increasing the demand for advanced composite materials. Advancements in materials science, such as developing lightweight yet highly durable fibers - UHMWPE and aramid, further contribute to this trend. These innovations enable the creation of more efficient and effective ballistic solutions, driving the expansion of the market in response to evolving security needs.

Germany's ballistic composites market is expected to grow rapidly due to the rising defense budget, which improves the country's security against increasing terrorist attacks and crimes. Major companies focus on domestic production of ballistic composites to reduce their dependency on imported equipment. Furthermore, the rise in military personnel has led to increased demand for ballistic equipment in the country.

Asia Pacific Ballistic Composites Market Trends

Asia Pacific ballistic composites market is set to experience significant expansion over the forecast period, owing to indigenous defense manufacturing and strategic defense investments by ASEAN nations. Countries such as India are promoting local production through initiatives such as "Make in India" to decrease reliance on imports. Additionally, significant defense spending in nations including Indonesia, Japan, and others highlights an increasing demand for advanced protective materials. These factors are creating new opportunities for ballistic composites, driving market expansion across various defense sectors, from armored vehicles to personal protective gear.

India ballistic composites market accounted for the largest share in the regional market in 2024, attributed to the growing preference for lightweight and high-performance materials in India. Aramid and UHMWPE fibers are gaining popularity due to their superior strength-to-weight ratios, offering enhanced protection and mobility. These advanced composites are increasingly being integrated into defense applications, including body armor and armored vehicles. Moreover, the expansion of ballistic composites into commercial sectors such as private security, armored vehicle manufacturing, and law enforcement is further contributing to market growth, broadening their adoption beyond traditional military uses.

Key Ballistic Composites Company Insights

Some of the key companies in the ballistic composites industry include Honeywell International Inc.; BAE Systems; DuPont; Avient Corporation; and Morgan Advanced Materials.

• Honeywell International Inc. delivers innovative solutions across diverse industries, including aerospace, building technologies, safety, performance materials, and industrial automation. Its products and services enhance efficiency, sustainability, and safety, aiming to create smarter, more connected environments.

• BAE Systems provides cutting-edge defense, aerospace, and security solutions, including advanced military technologies, cybersecurity, naval ships, and intelligence systems. Its products support governments and commercial clients worldwide, enhancing national defense, security, and critical infrastructure capabilities.

Recent Developments

• In March 2024, Avient Corporation announced the launch of Polystrand thermoplastic composite materials. These materials offer properties such as enhanced strength, low weight, and corrosion resistance. The polystrand portfolio included Thermoballistic panels, Polystrand tapes, Hammerhead marine composite panels, and more.

• In November 2023,Integris Composites introduced customizable ballistic shields and soft body armor vests, featuring its "make your own shield" concept and Rapid Don/Doff system. The gear combines HDPE, aramids, and ceramics to provide high protection and tailored solutions.

• In April 2023, DuPont announced the launch of its new product, Kevlar EXO. It is an aramid fiber offering flexibility and low-weight properties. The material is used by law enforcement officers and military personnel to manufacture soft body armor. It offers ballistic protection without reducing mobility.

Ballistic Composites Market Report Scope

Global Ballistic Composites Market Report Segmentation

This report forecasts revenue growth at global, regional, and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2018 to 2030. For the purpose of this study, Grand View Research has segmented the global ballistic composites market report based on raw material, end-use, and region:

• Raw Material Outlook (Revenue, USD Million, 2018 - 2030)

  • Polymer Matrix Composite

  • Polymer-ceramic Matrix Composite

  • Metal Matrix Composite

• End-use Outlook (Revenue, USD Million, 2018 - 2030)

  • Vehicle Armor

  • Body Armor

  • Helmets & Face Protection

  • Others

• Regional Outlook (Revenue, USD Million, 2018 - 2030)

  • North America

    • U.S.

    • Canada

    • Mexico

  • Europe

    • U.K.

    • Germany

    • France

    • Italy

    • Spain

  • Asia Pacific

    • China

    • Japan

    • India

  • Latin America

    • Brazil

    • Argentina

  • Middle East & Africa

    • Saudi Arabia

    • South Africa