Laser Processing Market Size, Share & Trends Analysis Report By Product (Gas, Solid-state, Fiber), By Process (Material Processing, Micro-Processing), By End-use (Automotive, Aerospace, Machine Tools), By Region, And Segment Forecasts, 2025 - 2030

Laser Processing Market Size & Trends

The global laser processing market size was estimated at USD 23.69 billion in 2024 and is expected to register a CAGR of 10.0% from 2025 to 2030. Laser processing is vital in additive manufacturing, particularly in selective laser melting (SLM) and laser sintering for metals and high-performance polymers. These techniques allow manufacturers to create complex, lightweight parts layer-by-layer, which is especially valuable in the aerospace, automotive, and medical sectors. The precision of lasers ensures high-quality builds with minimal waste and enables rapid prototyping and customization. As 3D printing becomes more widely adopted, the role of laser processing in additive manufacturing will continue to expand.

The renewable energy sector, especially solar panel manufacturing, has begun to adopt laser processing for its precision and ability to enhance energy capture efficiency. Laser scribing and cutting are used in photovoltaic cell manufacturing, enabling higher panel efficiency by creating finer and more precise structures. Additionally, lasers assist in the production of energy storage devices, such as lithium-ion batteries, which are essential for renewable energy storage. This trend is expected to grow as renewable energy gains importance globally, driving demand for high-precision laser solutions.

The rising demand of Industry 4.0, laser processing systems are increasingly integrated into automated production lines, improving efficiency and consistency. In smart factories, lasers contribute to high-speed, precise operations that minimize human intervention, supporting scalable and cost-effective manufacturing. Automated laser processing systems are designed to be more adaptable and reliable, reducing downtime and enhancing production throughput. As industries adopt more automation, the demand for laser processing technology compatible with IoT and smart systems will expand.

The electronics industry is a major driver of the market, especially in areas requiring precise cutting, engraving, and marking. With the rise in demand for miniaturized electronic components, lasers offer unparalleled accuracy for intricate designs. This is particularly critical for smartphones, wearables, and microchips, where laser-based methods enhance efficiency and product reliability. As manufacturers aim for smaller and more complex devices, the adoption of laser processing in electronics is expected to increase.

Laser processing has become integral to automotive manufacturing, where it’s used for welding, cutting, and marking parts. The trend is amplified by the automotive sector’s shift toward electric vehicles (EVs), which require specialized laser applications in battery production and lightweight material processing. Lasers allow for faster, cleaner cuts and welds, essential for EV efficiency and safety standards. This shift is likely to drive the demand for advanced laser processing solutions tailored to the automotive industry.

Product Insights

The gas lasers segment led the market in 2024, accounting for over 65% of the global revenue. Laser cutting is increasingly used for processing metals and alloys, allowing for fast, precise cuts with minimal waste. This trend is driven by industries such as automotive, aerospace, and construction, where accurate metal cutting is critical for structural integrity and efficiency. Fiber lasers are popular for their ability to cut high-strength metals like stainless steel, aluminum, and titanium. Additionally, laser cutting reduces the need for post-processing, making it an attractive option for high-volume production lines. As manufacturers demand tighter tolerances and better edge quality, laser cutting technology will continue to evolve, supporting faster and cleaner cuts.

The fiber lasers segment is predicted to foresee the highest growth in the coming years. Fiber lasers are also finding a strong foothold in additive manufacturing, where they play a key role in processes like selective laser melting (SLM) and laser sintering. Fiber lasers offer the high energy density needed for melting powdered metals and polymers, allowing for precise, layer-by-layer builds that are essential in 3D printing. Their stability and ability to work with various materials make them an asset for creating customized parts in automotive, aerospace, and healthcare sectors. As 3D printing becomes more prevalent, the role of fiber lasers in additive manufacturing will continue to grow. This trend is helping industries innovate with lightweight and complex structures while maintaining structural integrity.

Process Insights

The material processing segment accounted for the largest market revenue share in 2024. Laser processing is essential for metals due to its ability to achieve precise cuts, welds, and engravings, which are highly valued in the automotive and aerospace industries. As these sectors increasingly prioritize lightweight metals like aluminum and titanium to improve fuel efficiency, lasers provide a non-contact, clean processing method that maintains material integrity. In automotive, lasers are used for welding and cutting critical components like frames and engine parts, while aerospace uses lasers for creating complex, high-strength structures. These applications demand precision and consistency, which laser processing delivers at high speeds. As lightweight metals gain traction, the use of laser processing in metals will continue to expand significantly.

The micro-processing segment is predicted to foresee the significant growth rate in the coming years. The semiconductor industry relies heavily on laser micro-processing to produce microchips, wafers, and circuit boards, where precision is paramount. Lasers enable highly accurate cutting, dicing, and marking on semiconductor materials like silicon and gallium arsenide without causing micro-cracks or heat damage. This is especially relevant with the transition to smaller semiconductor nodes, where the accuracy of laser processing is crucial for maintaining functionality. As demand for smaller, faster, and more efficient chips grows, especially for AI, 5G, and IoT applications, the semiconductor sector's investment in laser micro-processing technology will intensify. The trend toward advanced packaging techniques, such as wafer-level and chip-scale packaging, also enhances the importance of laser micro-processing in this industry.

End-use Insights

The machine tools segment accounted for the largest market revenue share in 2024. Fiber lasers are increasingly popular in machine tools due to their high efficiency, power output, and lower maintenance requirements compared to CO₂ lasers. These lasers offer faster processing speeds, allowing machine tools to achieve high precision even with challenging materials like metals and ceramics. Fiber lasers are also compact, making them easier to integrate into smaller or more versatile machine tools. Their reliability and energy efficiency are appealing to manufacturers looking to reduce operational costs while maintaining high productivity. This trend highlights the shift toward fiber laser technology in various machining applications, from cutting to engraving.

The automotive segment is expected to exhibit a significant CAGR over the forecast period. Laser cutting and engraving are being used in the automotive sector to manufacture complex parts that demand high precision, such as fuel injectors, engine blocks, and exhaust components. This precision helps meet stringent industry standards for safety and performance, ensuring consistency and reducing the need for post-processing. With lasers, manufacturers can achieve intricate designs on various materials, including metals and plastics, improving the quality and reliability of automotive components. These precise manufacturing capabilities are crucial for meeting the growing demand for high-performance parts in both conventional and electric vehicles. As vehicle design complexity increases, laser processing will play a vital role in achieving fine detail and accuracy.

Regional Insights

North America laser processing market has a significant revenue share of over 29% in 2024. North America is witnessing strong growth in laser processing, largely driven by the automotive and aerospace industries. Advanced manufacturing technologies are increasingly adopted here, with laser processing aiding in precision cutting, welding, and engraving of high-performance components. The region’s focus on innovation and adoption of smart manufacturing also boosts the demand for laser-based automation solutions.

U.S. Laser Processing Market Trends

The U.S. laser processing market is expected to grow at a CAGR from 2025 to 2030. In the U.S., the market is driven by high demand in aerospace, automotive, and medical device manufacturing. The country’s advanced R&D ecosystem encourages innovation in laser processing technologies, leading to developments in fiber and diode lasers. Additionally, growing investments in electric vehicle manufacturing are increasing the demand for laser-based welding and battery component processing in the U.S.

Europe Laser Processing Market Trends

The Europe laser processing market is expected to witness significant growth over the forecast period. Europe’s automotive and industrial sectors are key contributors to market growth, with Germany and the UK at the forefront. The push for lightweight vehicles and sustainable practices has led to increased laser use in welding and cutting lightweight materials. Additionally, the European Union’s focus on reducing carbon emissions is driving the adoption of efficient laser technologies in manufacturing.

Asia Pacific Laser Processing Market Trends

The laser processing market in the Asia Pacific region is anticipated to register the highest CAGR over the forecast period. Asia Pacific is experiencing rapid growth in laser processing due to strong demand from electronics, automotive, and semiconductor industries, particularly in China, Japan, and South Korea. The region’s robust electronics manufacturing sector benefits from laser technology’s precision and efficiency, essential for high-volume production of micro-components. Government incentives to modernize manufacturing facilities and adopt Industry 4.0 technologies further fuel growth in laser processing.

Key Laser Processing Company Insights

Key players in the market, including IPG Photonics Corporation, Trumpf GmbH + Co. KG, Bystronic Laser AG, Amada Co., Ltd., and Coherent Inc., are actively pursuing strategies to expand their market footprint and enhance their competitive position. These companies are enhancing their product portfolios through strategic partnerships, mergers, acquisitions, and collaborations, while also developing advanced technologies that integrate AI to improve contract management and operational efficiency. This approach allows them to stay ahead of the growing demand for security and transparency in the industry. By continuously advancing their technological capabilities, these companies are positioning themselves to adapt to evolving market dynamics and maintain a strong competitive edge.

• IPG Photonics Corporation is a global leader in high-performance fiber lasers, offering solutions for cutting, welding, marking, and engraving applications. The company specializes in high-power fiber lasers that are used across multiple industries, including automotive, aerospace, and manufacturing. IPG’s products are known for their precision, reliability, and efficiency, making them ideal for high-volume industrial production. The company also invests heavily in R&D to continue advancing its laser technology and expand its market reach.

• Trumpf GmbH + Co is a prominent provider of laser technology and industrial machine tools, with a strong focus on laser cutting, welding, and additive manufacturing. Their laser systems are widely used in industries such as automotive, aerospace, and electronics for high-precision, high-speed applications. Trumpf specializes in both solid-state and fiber lasers, offering solutions tailored to the needs of various sectors. The company is also pioneering advancements in laser-based 3D printing, further establishing its leadership in the market.

Recent Developments

• In January 2024, Coherent unveiled the OBIS 640 XT, a new red laser module that offers high output power, low noise, and excellent beam quality. This module complements their existing blue and green laser offerings, collectively enhancing the performance of high-performance SRM systems. The introduction of this product signifies Coherent's commitment to advancing laser technology for various applications.

• In January 2024, Novanta Inc. acquired Motion Solutions, which is expected to facilitate the development of innovative intelligent subsystems by leveraging their combined technological capabilities. This acquisition aims to enhance their product offerings and create unique solutions tailored to customer needs. The integration of both companies' technologies presents exciting opportunities for future advancements in their respective markets.

• In November 2023, IPG Photonics announced a strategic collaboration with Miller Electric Mfg. LLC to innovate in the handheld welding sector. This partnership aims to enhance laser technologies for welding applications, focusing on delivering efficient and precise solutions that meet modern demands. By combining their expertise, both companies strive to transform the landscape of handheld welding tools, ensuring reliability and improved performance for welders. 

Laser Processing Market Report Scope

Global Laser Processing Market Report Segmentation

This report forecasts revenue growth at global, regional, and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2018 to 2030. For this study, Grand View Research has segmented the global laser processing market based on product, process, end-use, and region:

• Product Outlook (Revenue, USD Million; 2018 - 2030)

  • Gas Lasers

  • Solid-state Lasers

  • Fiber Lasers

  • Others

• Process Outlook (Revenue, USD Million; 2018 - 2030)

  • Material Processing

  • Marking and Engraving

  • Micro-Processing

• End-use Outlook (Revenue, USD Million; 2018 - 2030)

  • Automotive

  • Aerospace

  • Machine Tools

  • Electronics and Microelectronics

  • Medical

  • Packaging

• Regional Outlook (Revenue, USD Million; 2018 - 2030)

  • North America

    • U.S.

    • Canada

    • Mexico

  • Europe

    • UK

    • Germany

    • France

  • Asia Pacific

    • China

    • India

    • Japan

    • Australia

    • South Korea

  • Latin America

    • Brazil

  • Middle East & Africa (MEA)

    • UAE

    • South Africa

    • Saudi Arabia