The global automated packaging solutions market size is anticipated to reach USD 140.82 billion by 2033 and is projected to grow at a CAGR of 7.2% from 2025 to 2033, according to a new report by Grand View Research, Inc. The market is driven by the increasing labor cost and shortage of skilled workforce. As labor costs rise in developed and developing countries alike, manufacturers are turning to automation to maintain profitability and competitiveness. Automated packaging systems reduce dependence on manual labor for repetitive and physically demanding tasks, allowing companies to allocate human resources to more strategic roles. For instance, Coca-Cola’s bottling plants in North America and Europe have deployed automated filling and labeling systems to compensate for labor shortages while maintaining production efficiency.
The rising complexity and customization in product packaging is also driving the growth of the market. Consumers now demand personalized packaging, multi-pack bundles, and aesthetically appealing designs, which are challenging to achieve manually at high speeds. Advanced automated packaging solutions, such as robotic wrapping, automated labeling, and vision-guided inspection systems, allow manufacturers to deliver complex packaging with precision and minimal errors.
For instance, in September 2025, Sealed Air launched the AUTOBAG 850HB Hybrid Bagging Machine, an automated system that handles both poly and paper mailers, allowing fulfillment operations to adapt to varying materials while improving throughput and supporting curbside-recyclable formats. With rapid two-minute material changeover, on-bag printing, and compatibility with semi-automatic and fully automated workflows, the 850HB gives e-commerce, direct-to-consumer brands, and 3PLs enhanced flexibility and productivity, enabling optimal packaging for every order without sacrificing speed or protection.
The stringent regulatory and quality compliance requirements in industries like pharmaceuticals, food & beverages, and cosmetics are further fueling the adoption of automated packaging. Automation ensures high precision, reduces contamination risks, and maintains consistency, helping manufacturers comply with safety and quality standards. For example, pharmaceutical companies such as Pfizer and Johnson & Johnson have implemented automated blister packaging and vial-filling systems to adhere to strict GMP (Good Manufacturing Practices) standards, reducing the risk of product recalls and regulatory penalties.
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By type, the packaging robots segment recorded the largest market revenue share of over 37.0% in 2024 and is expected to grow at the fastest CAGR of 7.9% during the forecast period.
By application, the food & beverage segment recorded the largest market share of over 33.0% in 2024.
The healthcare segment is projected to grow at the fastest CAGR of 7.8% during the forecast period.
Asia Pacific dominated the market and accounted for the largest revenue share of over 38.0% in 2024 and is witnessing strong growth as it expected to grow at the fastest CAGR of 7.7% during the forecast period.
Grand View Research has segmented the global automated packaging solutions market based on type, application, and region:
Automated Packaging Solutions Type Outlook (Revenue, USD Million, 2021 - 2033)
Packaging Robots
Secondary Automated Packaging Solutions
Automated Conveyor & Sorting Systems
Tertiary & Palletizing Automation
Automated Packaging Solutions Application Outlook (Revenue, USD Million, 2021 - 2033)
Food & Beverage
Healthcare
Personal Care & Cosmetics
Electrical & Electronics
Others
Automated Packaging Solutions Region Outlook (Revenue, USD Million, 2021 - 2033)
North America
U.S.
Canada
Mexico
Europe
Germany
France
UK
Italy
Spain
Asia Pacific
China
India
Japan
Australia
South Korea
Latin America
Brazil
Argentina
Middle East & Africa
South Africa
Saudi Arabia
UAE
List of Key Players in Automated Packaging Solutions Market
Syntegon Technology GmbH
Crown Packaging Corp.
Smurfit Westrock
Rockwell Automation
Mpac Group plc
Sealed Air
Siemens AG
Ranpack
ABB Ltd
Schneider Packaging Equipment
Emerson Electric Co.
Multivac Group
wULMA Packaging
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