Expanded Polypropylene Foam Market To Reach $2.55 Billion By 2033

Expanded Polypropylene Foam Market Growth & Trends

The global expanded polypropylene foam market size is estimated to reach USD 2.55 billion by 2033, registering a CAGR of 9.15% from 2025 to 2033, according to a new report by Grand View Research, Inc. The market for EPP foam is anticipated to increase as lightweight, reusable, non-toxic materials become more common in furniture, packaging solutions, automotive components, ducting, sealing, and electronic items. The various densities of the foam are suitable for a range of uses, including furniture, consumer products, and packaging, along with several physical properties including impact resistance, noise insulation, and thermal insulation. Due to the growing number of end uses for it, the expanded polypropylene foam market is anticipated to expand.

The usage of PU, PE, PVC, PP, and acrylic materials for automobile parts such as hood and door panels, trim components, floor, and bumper parts are a result of technological advancements in the automotive industry and the increased emphasis on energy efficiency, light, and durable materials. Foam materials are used in seating, trim, and bumpers to help lighten the vehicle and increase its longevity, fuel efficiency, ride comfort, and total cost. The growing demand for electric and hybrid vehicles has increased the need for strong, lightweight materials. Over the course of the forecast period, this is anticipated to fuel demand for EPP foam in the automotive industry.

High investments and increasing consumer disposable income and changing lifestyles are expected to drive the growth of the automotive sector in the country. Countries including Brazil, Japan, and Mexico are following similar trends prevailing in India, which, in turn, is likely to propel the demand for EPP foam in automotive applications. Furthermore, the presence of stringent government regulations regarding pollution control, noise control, and fuel efficiency in cars has led manufacturers to focus on the aforementioned features.

High-density expanded polypropylene foams are used for energy management systems like bumpers, side tails, and safety parts of vehicles. They are also used in industrial packaging applications due to their strength against impacts. With the increasing consumption of lightweight and premium products, the demand for high-density expanded polypropylene foam is expected to rise during the forecast period. Rising demand for electric and hybrid cars at a global level is likely to propel the use of light and chemically stable materials for auto components. This is further anticipated to rise the demand for EPP foam and molded products over the forecast period.

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Expanded Polypropylene Foam Market Report Highlights

• By application, the bumpers segment is expected to grow at a considerable CAGR of 9.39% from 2025 to 2033, due to the increasing utilization of EPP foam in automotive end-use.

• By product, High-density dominated the product segment and accounted for more than 42.46% of the total share, in terms of revenue, in 2024.

• The expanded polypropylene foam market in Asia Pacific dominated the global EPP foam market in 2024 and accounted for more than 41.06% of the overall revenue share.

Expanded Polypropylene Foam Market Segmentation

Grand View Research has segmented the global expanded polypropylene foam market based on product, application, and region:

Expanded Polypropylene Foam Product Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)

• High Density

• Low Density

• Medium Density

Expanded Polypropylene Foam Application Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)

• Bumpers

• Roof pillars

• Seat bracing

• Armrests

• Others

Expanded Polypropylene Foam Regional Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)

• North America

  • U.S.

  • Canada

  • Mexico

• Europe

  • Germany

  • UK

  • France

  • Italy

• Asia Pacific

  • China

  • India

  • Japan

• Latin America

  • Brazil

  • Argentina

• Middle East & Africa

  • GCC Countries

  • South Africa

List of Key Players of the Expanded Polypropylene Foam Market

• JSP

• BASF SE

• KANEKA CORPORATION

• DS Smith

• FURUKAWA ELECTRIC CO., LTD.

• Hanwha Group

• Sonoco Products Company

• Knauf Industries

• Izoblok

• DONGSHIN INDUSTRY INCORPORATED

• Clark Foam Products Corporation

• Paracoat Products Ltd.

• Molan-Pino South Africa

• Signode Industrial Group LLC

• Armacel