Failure Analysis Test Equipment Market Size, Share & Trends Analysis Report By Product (SEM, TEM, Dual Beam System), By Technology (EDX, SIMS, FIB), By Application, By Region, And Segment Forecasts, 2024 - 2030

Market Size & Trends

The global failure analysis test equipment market size was estimated at USD 9.9 billion in 2023 and is projected to grow at a CAGR of 7.6% from 2024 to 2030. A major factor driving market growth is the increasing complexity of electronic devices and systems. As technology advances, electronics become more intricate, necessitating sophisticated failure analysis tools to diagnose and troubleshoot issues. This complexity drives demand for advanced test equipment to identify and analyze subtle defects in highly integrated circuits and components.

The rising emphasis on quality control and reliability in manufacturing. Industries such as manufacturing, aerospace, and consumer electronics focus on improving product reliability and performance to meet stringent quality standards and consumer expectations. Failure analysis test equipment plays a crucial role in ensuring that products meet these high standards by detecting and addressing potential issues early in production.

Drivers, Opportunities & Restraints

The growing adoption of advanced technologies like 5G, the Internet of Things (IoT), and artificial intelligence (AI) also fuels market growth. These technologies require highly reliable components and systems, leading to an increased need for failure analysis to maintain performance and reliability. As these technologies become more prevalent, the demand for sophisticated failure analysis equipment to support their development and deployment continues to rise.

A significant restraint is the high cost of advanced failure analysis equipment. The sophisticated technology and precision required for these tools often result in substantial investment, which can be prohibitive for smaller companies or startups. This financial barrier may limit adoption of advanced failure analysis solutions among businesses with constrained budgets.

Despite these challenges, the market presents numerous growth opportunities. The increasing focus on miniaturization and higher performance in electronic devices opens up opportunities for advanced failure analysis tools. As devices become smaller and more complex, the need for precise and reliable analysis to ensure functionality and reliability grows, driving demand for innovative testing solutions.

Product Insights

“The Transmission Electron Microscope (TEM) segment is expected to grow at a significant CAGR of 8.1% from 2024 to 2030 in terms of revenue.”

The growth of Scanning Electron Microscope (SEM) segment is driven by its extensive applications in material science, biology, and semiconductor industries. SEM's ability to provide high-resolution imaging and detailed surface characterization makes it indispensable for researchers and manufacturers seeking to understand material properties and detect defects. The increasing demand for high-quality imaging and analysis across various scientific and industrial fields propels the adoption of SEM technology.

The Focused Ion Beam System (FIB) accounted for a market share of 13.86%. Focused Ion Beam System (FIB) benefits from its precision and versatility in imaging and micro-manipulation tasks. The FIB's capability to perform detailed cross-sectional imaging and to etch and deposit materials at the micro and nano scales is essential for semiconductor device fabrication, failure analysis, and microstructural research. The growing complexity of electronic devices and the need for precise failure analysis drive the demand for FIB systems.

Application Insights

The manufacturing segment is expected to grow at a significant CAGR of 8.3% from 2024 to 2030 in terms of revenue.”

In the manufacturing sector, the increasing complexity of products and the need for rigorous quality control drive the adoption of failure analysis tools. Manufacturing processes are becoming more sophisticated, requiring precise analysis to ensure product reliability and performance. The need for advanced testing and diagnostic tools to address manufacturing challenges contributes to the growth of failure analysis equipment in this sector.

The electronics & semiconductor segment held 36.2% of the market share in 2023. Due to its constant innovation and the demand for high-performance components, the electronics & semiconductor industry is a significant driver for the market. As electronic devices become more complex, the need for advanced failure analysis to ensure device reliability and performance intensifies. The ongoing advancements in semiconductor technology and the push for miniaturization and higher functionality in electronic devices fuel the growth of testing and analysis solutions tailored to this sector.Top of FormBottom of Form

Technology Insights

"The demand for the Scanning Probe Microscope (SPM) segment is expected to grow at a rapid CAGR of 8.7% from 2024 to 2030 in terms of revenue.”

The Scanning Probe Microscope (SPM) sub-segment is expanding due to its ability to provide high-resolution surface imaging at the atomic level. SPM techniques, such as Atomic Force Microscopy (AFM), are increasingly used in materials science, biology, and nanotechnology to explore surface topography and mechanical properties. The demand for advanced surface characterization in research and industrial applications fuels the growth of the SPM market.

The energy-dispersive X-ray spectroscopy (EDX) segment accounted for 29.4% of the market share in 2023 and is growing due to its complementary role in elemental analysis. EDX is often used in conjunction with other microscopy techniques to provide quantitative analysis of the elemental composition of materials. As industries such as electronics and materials science continue to prioritize detailed elemental analysis for quality control and research, the demand for EDX technology remains strong.

Regional Insights

“India to witness fastest market growth at 9.8% CAGR”

The failure analysis test equipment market in Asia Pacific is experiencing robust growth in due to several key factors. Rapid industrialization and technological advancement are key drivers of market growth. The region is home to some of the world’s largest electronics and semiconductor manufacturing hubs, such as China, Japan, and South Korea. The increasing complexity and miniaturization of electronic components in these countries drive demand for advanced failure analysis tools to ensure product reliability and performance.

India Failure Analysis Test Equipment Market Trends

The failure analysis test equipment market in India is estimated to grow at 9.8% over the forecast period.In India, the market growth is primarily driven by the country's burgeoning electronics and semiconductor industries, which are rapidly expanding due to increasing domestic demand and a growing emphasis on technological innovation. The Indian government's initiatives to boost the manufacturing sector and substantial investments in research and development are also fuelling market growth. These efforts aim to enhance local production capabilities and reduce dependency on imports, leading to a greater need for advanced failure analysis tools to ensure high-quality standards and support the development of sophisticated technologies.

North America Failure Analysis Test Equipment Market Trends

The failure analysis test equipment market in North America is expected to grow significantly over the forecast period due to the presence of major manufacturing and aerospace manufacturers that drives demand for solutions to failure analysis. These industries require rigorous testing to meet stringent safety and performance standards, propelling the need for advanced failure analysis equipment. Moreover, the region is a global leader in electronics, semiconductor manufacturing, and advanced materials research, creating a high demand for failure analysis tools to ensure product performance and reliability.

Europe Failure Analysis Test Equipment Market Trends

The failure analysis test equipment market inEurope held the second largest revenue market share in 2023. Stringent regulatory standards and a strong emphasis on quality control are major factors driving market growth in Europe. European industries, including Manufacturing, aerospace, and pharmaceuticals, operate under rigorous quality and safety regulations. This regulatory environment necessitates advanced failure analysis tools to ensure compliance and maintain high standards of product reliability and safety.

Key Failure Analysis Test Equipment Company Insights

Some key players operating in the market include Thermo Fisher Scientific Inc. and Stress Engineering Services, Inc.

• Thermo Fisher Scientific Inc. is a global company headquartered in Waltham, Massachusetts, manufacturing products catering to the scientific community. The company’s extensive product portfolio includes analytical instruments, laboratory supplies, and reagents that cater to various sectors such as healthcare, life sciences, biotechnology, pharmaceuticals, and forensics. The company offers products in the market focusing on optical fault isolation, thermal fault isolation, TEM imaging and analysis, and other applications.

• Stress Engineering Services, Inc. is a consulting engineering firm that provides comprehensive engineering solutions across various industries, including oil and gas, chemicals, pharmaceuticals, and aerospace. In terms of failure analysis test equipment, Stress Engineering Services provides specialized solutions that help clients identify and analyze failures in materials and processes. This includes the development of testing methodologies and equipment designed to evaluate the integrity and performance of various components under operational conditions.

Recent Developments

• In December 2023, Hitachi High-Technologies Corporation introduced the DI4600 Dark Field Wafer Defect Inspection System, which enhances particle and defect detection with upgraded data processing and a 20% increase in throughput. This system improves accuracy and efficiency in semiconductor production, boosting yields and reducing costs.

• In January 2024, HORIBA, Ltd. launched the AP-380 series of analyzers for diverse Focused Ion Beam (FIB) quality monitoring needs. Featuring global software optimization and a modular design for flexibility and eco-friendliness, the AP-380 series expands beyond the regulatory focus of the AP-370 series to serve a wider range of industries.

Failure Analysis Test Equipment Market Report Scope

Global Failure Analysis Test Equipment Market Report Segmentation

This report forecasts revenue growth at global, regional & country levels and provides an analysis on the industry trends in each of the sub-segments from 2018 to 2030. For this study, Grand View Research has segmented the global failure analysis test equipment market report based on product, technology, application, and region:

• Product Outlook (Revenue, USD Billion, 2018 - 2030)

  • Scanning Electron Microscope (SEM)

  • Transmission Electron Microscope (TEM)

  • Focused Ion Beam System (FIB)

  • Dual Beam System

  • Others

• Technology Outlook (Revenue, USD Billion, 2018 - 2030)

  • Energy Dispersive X-Ray Spectroscopy (EDX)

  • Secondary Ion Mass Spectroscopy (SIMS)

  • Focused Ion Beam (FIB)

  • Broad Ion Milling (BIM)

  • Relative Ion Etching (RIE)

  • Scanning Probe Microscope (SPM)

  • Others

• Application Outlook (Revenue, USD Billion, 2018 - 2030)

  • Electronics & Semiconductor

  • Oil and Gas

  • Defense

  • Manufacturing

  • Construction

  • Others

• Regional Outlook (Revenue, USD Billion, 2018 - 2030)

  • North America

    • U.S.

    • Canada

    • Mexico

  • Europe

    • UK

    • Germany

    • France

    • Italy

    • Spain

  • Asia Pacific

    • China

    • India

    • Japan

    • South Korea

    • Australia

  • Latin America

    • Brazil

    • Argentina

  • Middle East & Africa

    • South Africa

    • Saudi Arabia

    • UAE