Twin Screw Extruders Market To Reach $4,755.8 Million By 2033

Twin Screw Extruders Market Growth & Trends

The global twin screw extruders market size is anticipated to reach USD 4,755.8 million by 2033 and is projected to grow at a CAGR of 5.3% from 2025 to 2033, according to a new report by Grand View Research, Inc. The rising demand for high-performance plastic and polymer products across industries such as automotive, construction, packaging, and electronics is a major driver of the global market. These extruders enable superior mixing, consistent output, and precise material control, making them ideal for complex processing needs.

The food and pharmaceutical sectors are increasingly adopting twin screw extruders for applications like snack production and drug delivery systems. Their ability to handle sensitive materials with controlled temperature and pressure makes them suitable for maintaining product integrity. Hot melt extrusion is gaining popularity in pharmaceuticals for enhancing solubility and controlled release. This cross-industry versatility supports steady market expansion.

Technological advancements are significantly shaping the market, with innovations such as modular screw designs, automated control systems, and IoT integration. These features offer improved flexibility, energy efficiency, and real-time monitoring capabilities. Customization options for specific end-use requirements are also expanding the user base. Such innovation-driven solutions help companies meet both productivity and sustainability targets.

Environmental concerns and regulatory pressure are pushing manufacturers to shift toward recyclable and biodegradable material processing. Twin screw extruders support circular economy goals by enabling the efficient reprocessing of plastic waste. As global policies tighten around plastic usage and emissions, the demand for sustainable extrusion solutions continues to grow. This regulatory influence adds long-term momentum to market growth.

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Twin Screw Extruders Market Report Highlights

• Based on product, the co-rotating twin screw extruders segment accounted for the largest market revenue share of 71.0% in 2024, owing to their superior mixing, high throughput, and self-cleaning capabilities. They are widely used in polymer compounding, food, and pharmaceutical applications. Their versatility and processing efficiency make them the preferred choice across industries.

• Based on end use, the plastic & polymer processing segment led the market with the largest revenue share of 63.1% in 2024. Owing to the rising demand for advanced materials in the automotive, packaging, and construction sectors. Twin screw extruders offer efficient mixing and flexibility for various plastic formulations. Their ability to enhance product quality and processing speed drives widespread adoption.

• Asia Pacific dominated the market with the largest revenue share of 40.8% in 2024, driven by rapid industrialization and expanding manufacturing sectors in countries like China, India, and Japan.

• In April 2025, Useon partnered with TotalEnergies Corbion to develop biodegradable EPLA foam using PLA bioplastics. The collaboration leverages Useon’s twin screw extruder technology for efficient processing. It aims to promote sustainable, high-performance foam materials.

Twin Screw Extruders Market Segmentation

Grand View Research, Inc. has segmented the global twin screw extruders market based on the product, end-use, and region.

Twin Screw Extruders Product Outlook (Revenue, USD Million, 2021 - 2033)

• Co-rotating Twin Screw Extruders

• Counter-rotating Twin Screw Extruders

Twin Screw Extruders End-use Outlook (Revenue, USD Million, 2021 - 2033)

• Plastic & Polymer Processing

• Food Processing

• Pharmaceutical

• Chemical

• Rubber

• Other

Twin Screw Extruders Regional Outlook (Revenue, USD Million, 2021 - 2033)

• North America

  • U.S.

  • Canada

  • Mexico

• Europe

  • Germany

  • France

  • Italy

  • Spain

  • UK

• Asia Pacific

  • China

  • India

  • Japan

  • South Korea

  • Australia

• Latin America

  • Brazil

  • Argentina

• Middle East and Africa

  • Saudi Arabia

  • South Africa

  • UAE

List of Key Players in the Twin Screw Extruders Market

• Coperion GmbH

• KraussMaffei Group

• Leistritz Extrusionstechnik GmbH

• Japan Steel Works Ltd

• Bühler Group

• Milacron

• Baker Perkins

• Battenfeld-Cincinnati

• CPM Extrusion Group

• Nanjing Jieya Extrusion Equipment Co., Ltd.

• ICMA San Giorgio

• Bausano S.p.A

• Thermo Fisher Scientific Inc.

• WENGER MANUFACTURING

• Xtrutech Ltd.