The global spray drying equipment market size was valued at USD 4.63 billion in 2018 and is expected to register a CAGR of 6.8% from 2019 to 2025. Growing preference for functional and ready-to-eat food products and focus of food processing companies on introducing food products with better shelf-life are expected to drive the market growth from 2019 to 2025. Rising product usage in the pharmaceutical and nutraceutical industries in the production of antibiotics, penicillin, enzymes, and whey proteins is also expected to drive the market over the forecast period.
Spray drying is the most common and easy drying process used for drying any liquid or semi-solid feed as compared to other industrial drying processes. It is also the most viable method to produce heat-sensitive products, such as milk powder, egg powder, and coffee powder. Spray drying equipment helps in producing fine and granular dried powder particles, which can be used as flavoring agents in food products and juices and as fillings in bakery products.
Thus, spray dryers are being widely used in the food processing, dairy, pharmaceutical, nutraceuticals, and chemical industries. This is encouraging the manufacturers to design and develop application-specific equipment that support different types of feedstock, such as a solution, paste, gel, slurry, suspension, and melt. All these factors bode well for the market growth.
However, high installation and maintenance costs and lack of skilled engineers may to restrain the market growth. Moreover, high energy consumption and toxic gas emissions associated with these equipment are turning out to be major concerns, particularly in the wake of the calls by various governments to ensure energy-efficient industrial operations to curb pollution levels. Nevertheless, technological advances are allowing manufacturers to develop products that are energy-efficient, which will support market expansion.
The nozzle atomizer segment held the largest market share in 2018 owing to the significant adoption of nozzle atomizer-based equipment to produce coarse and free-flowing powders. Moreover, nozzle atomizer dryers can also be used in conjunction with multiple nozzle installations to offer a wide range of flow rates. Thus, these are the ideal choice for applications that require optimum flow rates and involve the production of flexible particle sizes. On the other hand, rising need to reduce the moisture content while processing pharmaceutical products and to achieve an optimum quality and fine granular particles while processing food products are expected to trigger the adoption of fluidized dryers over the forecast period.
The two-stage segment accounted for the largest market share of more than 40% in 2018 and is estimated to maintain the dominance in future. This can be attributed to increasing demand for these dryers across various industrial applications owing to lesser production costs without compromising the product quality. Two-stage dryers are usually used by medium- and large-scale industrial manufacturers owing to the benefits offered by these equipment, such as the ability to process varying volumes of feedstocks.
However, the multi-stage products is expected to register the highest CAGR over the forecast period owing to their benefits, such as ability to control the drop in pressure between the first stage and final stage of the spray drying process instantaneously and to produce dust-free agglomerated products with optimum dispersibility. These benefits would bolster the demand for multi-stage equipment, especially across large-scale food processing industries. Besides, demand in the bulk production of dried powders with high thermal efficiency is also expected to drive the segment over the forecast period.
Open cycle was the largest segment in 2018 accounting for a market share of over 60% and is likely to maintain the dominance in the years to come. Open cycle equipment are preferred for several applications owing to the numerous advantages, such as their ability to handle heat-resistive and heat-sensitive products, availability in all sizes and capacities, and low energy consumption.
However, some products, such as those dissolved or suspended in organic solvents, cannot be dried using a common open cycle dryer in the presence of atmospheric air. Hence, closed cycle tools are preferred for drying specific products, such as carbide, dyestuffs, and pigments. Moreover, they leverage an inert gas, e.g. nitrogen, to annul the risk of an explosion and the subsequent fire. Due to all these factors, the closed cycle segment is estimated to expand at the maximum CAGR of 7.8% over the forecast period.
The co-current segment accounted for the largest market share in 2018 as the key companies launched a variety of these type spray dryers for industrial, laboratory, and R&D applications. Co-current flow dryers are particularly preferred for processing heat-sensitive products owing to their ability to reduce the temperature of the drying air by vaporization of water instantaneously. The mixed flow segment is expected to witness the maximum growth over the forecast period. A mixed flow pattern offers better mixing capabilities and potentially delivers a supreme efficiency by combining the co-current and counter-current flow techniques.
On the basis of application, the market has been divided into food & dairy, pharmaceuticals & nutraceuticals, chemicals, and others. Food & dairy accounted for the largest market share of more than 40% in 2018 owing to increased product usage for producing infant products, egg powder, and coffee powder, among others.
On the other hand, rising product demand from the chemical industry for spray drying polymers, resins, and other intermediate chemical products is anticipated to drive the growth of the chemical segment. Rising need to ensure compliance with the environmental and safety regulations for the processing of products, such as flammable organic solvents, catalysts, and other chemical compounds, is also expected to drive the segment growth in future.
The North America regional market accounted for the largest market share in 2018 as various end-use industry incumbents are based in the region. Development of advanced technologies and quick adoption of the same will drive the regional market further. In addition, higher R&D capabilities across various industries in U.S. led to the increased adoption of these equipment. Asia Pacific is said to be the fastest-growing market on account of changing food preferences coupled with rising disposable income levels. Moreover, favorable regulations by some of the governments encouraging overseas investors to establish food & dairy production facilities in the region will propel the market.
Prominent companies in the market include GEA Group Aktiengesellschaft; G. Larsson Starch Technology AB; SPX FLOW, Inc.; Dedert Corporation; Shandong Tianli Drying Technology and Equipment Co., Ltd.; Hemraj Enterprises; New AVM Systech Pvt. Ltd.; BÜCHI Labortechnik AG; Yamato Scientific America, Inc.; Swenson Technology, Inc.; Tetra Pak International S.A.; Saka Engineering Systems Private Limited; and Acmefil Engineering Systems Pvt. Ltd.
Most of these firms are focusing on expanding their geographical footprint in emerging economies. For instance, Dedert Corporation has commissioned a new food ingredient spray dryer in Indonesia. The new plant would increase the production capacity of food ingredient sweeteners, required for infant formula, to 4,000kg/h. The company has also installed an equipment at Archer Daniels Midland Company’s new plant in Tianjin, China. The new plant has a production capacity of 15,000 metric tons/year.
Base year for estimation
Actual estimates/Historical data
2015 - 2017
2019 - 2025
Revenue in USD Million and CAGR from 2019 to 2025
North America, Europe, Asia Pacific, South America, MEA
U.S., Canada, Mexico, U.K., Germany, France, Spain, Italy, China, India, Japan, South Korea, Australia, Brazil, and Argentina
Revenue forecast, company ranking, competitive landscape, growth factors, and trends
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This report forecasts revenue and volume growth at global, regional, and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2015 to 2025. For the purpose of this study, Grand View Research has segmented the global spray drying equipment market report on the basis of product, stage, cycle, flow, application, and region:
Product Outlook (Revenue, USD Million, 2015 - 2025)
Stage Outlook (Revenue, USD Million, 2015 - 2025)
Cycle Outlook (Revenue, USD Million, 2015 - 2025)
Flow Outlook (Revenue, USD Million, 2015 - 2025)
Application Outlook (Revenue, USD Million, 2015 - 2025)
Food & Dairy
Pharmaceuticals & Nutraceuticals
Regional Outlook (Revenue, USD Million, 2015 - 2025)
Middle East & Africa (MEA)
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