GVR Report cover Extruded Polypropylene Foam Market Size, Share & Trends Report

Extruded Polypropylene Foam Market Size, Share & Trends Analysis Report By Product (Low density, High density), By Application, By Region, And Segment Forecasts, 2018 - 2025

  • Report ID: GVR-1-68038-511-3
  • Number of Pages: 127
  • Format: Electronic (PDF)

Industry Insights

The global extruded polypropylene foam market size was estimated at USD 582.6 million in 2016. Growing demand for lightweight automobiles and eco-friendly packaging materials are driving the market growth. The growing demand for these materials in the packaging industry due to their lightweight and high melt strength properties is expected to further boost market demand.

The demand for XPP foam is expected to grow rapidly owing to rising demand from automobile manufacturing industries that are adopting new technologies aimed at weight reduction of automobiles. The new emission regulations being adopted globally are expected to place extra importance on lightweight materials used in major automotive parts. The rising awareness regarding lightweight vehicles and enhanced fuel efficiency is expected to boost the consumption of these products.         

Germany extruded polypropylene (XPP) foam market, by product, 2014 - 2025 (USD Million)

Germany extruded polypropylene (XPP) foam market

Germany is well-known for its rapid innovation in the engineering and automotive industry. The growing demand for automobiles is expected to boost the consumption of these products. The growing consumer awareness regarding eco-friendly packaging of FMCG products is expected to have a positive impact on market demand. The presence of manufacturers such as BASF and PearlFoam GmbH is expected to have a positive impact on market growth over the forecast period.

The versatile properties and costs of polypropylene foam have made these products preferable for the packaging of a wide range of foodstuffs. The packaging forms include containers, pots, cylinders, tubes, pouches, and wrapping films. It is expected to become the most widely used flexible packaging material over the forecast period. The rising demand for reusable bottles and kitchenware manufactured from eco-friendly materials is expected to have a positive impact on the market growth of these products.

The price fluctuation of polypropylene is a major concern for manufacturers. The unstable oil prices and future hedging has resulted in manufacturers searching for alternatives to extruded polypropylene foam. The price fluctuations have affected the food packaging industry increasing packaging costs which have decreased the profits.

Product Insights

The product segments in the market comprise low-density polypropylene foam and high-density polypropylene foam. Low-density foam is structured, non-reactive, tough to chemicals, and exhibits high-temperature resistance. This foam is majorly used in building and construction, automotive, and other end-use industries. The use of low-density foam in the automotive industry is expected to grow rapidly on account of the growing demand in the manufacturing of engine sheds, door liners, and roof trunk liners for impact protection.

High-density extruded polypropylene foam has higher compressive strength and energy absorption characteristics when compared to low-density XPP foam. High-density XPP foam is used in the packaging industry because of its ability to protect products from any kind of impact. The demand for this product in the automobile industry is driven by properties such as lightweight, energy management, durability, recyclability, and high functionality.

Application Insights

The major applications of extruded polypropylene foam comprise transport, packaging, building & construction. Transportation is the major application segment owing to the growing demand for these materials in the manufacturing of light vehicles. The high strength and temperature resistance offered by these products are responsible for their high demand. The introduction of new manufacturing technologies coupled with rising innovation in automotive materials is expected to boost market growth over the forecast period.

Global extruded polypropylene foam market volume, by application, 2016 (%)

Global extruded polypropylene (XPP) foam market

Building and construction application segment accounted for around 11.7% market share in 2016. It finds application in the construction of theaters and auditoriums where high sound insulation is required. It is also used in the construction of earthquake-resistant buildings owing to its high shock resistance.

The high melt strength and chemical resistance offered by these products are boosting their consumption in the manufacturing of electric equipment. The hazards due to rising plastic consumption in the packaging industry are expected to boost the consumption of extruded polypropylene foam which is recyclable.

Regional Insights

North America extruded polypropylene foam market is driven by growing applications in the automotive industry. The Corporate Average Fuel Economy (CAFÉ) regulation aimed at reducing the pollution caused due to the high weight of these vehicles is expected to boost the consumption of these products over the forecast period. The presence of major automobile manufacturers such as Ford and General Motors is expected to further boost the market growth.

Asia-Pacific is the fastest-growing region growing at a CAGR of 7.0% from 2017 to 2025. The demand in the region is driven by rising consumption in China, India, and Japan. The growing automobile industry backed by rising disposable incomes is expected to have a positive impact on the market demand for these products. The growing contract packaging industry in the region is expected to consume a considerable amount of extruded polypropylene foam over the forecast period. The rising investment in infrastructure in developing economies is expected to further augment the demand for these products.

Europe is a significant region in the market and is expected to grow moderately over the forecast period. The major countries in the region are Germany, the UK, and France. The rapid innovation in materials used in the manufacturing of automobiles coupled with the rising number of automobile OEMs in countries such as Austria and Poland is expected to boost the demand for extruded polypropylene foam.

Extruded Polypropylene Foam Market Share Insights

The global market is highly competitive with the presence of many multinationals and small manufacturers operating their businesses through high production volumes. The companies in the extruded polypropylene foam market are highly integrated from the production of extruded polypropylene foam to the sales and distribution of the products to various locations. The major industry participants are BASF SE, DS Smith PLC, Borealis AG, Mitsui Chemicals, Inc, JSP Corporation, Sekisui Voltek, LLC, Pregis LLC, NMC SA, Toray Industries, Inc., Braskem, and W.R Grace.

Distribution enhancement and expansion are the key strategies being adopted by the market players to strengthen their position. Companies such as BASF, Mitsui Chemicals, Borealis AG, and JSP Corporation operate their business through extensive production capacities spread across the globe. Manufacturers are forming partnerships with end-use industries to ensure future profits. Companies have been trying to develop application-specific products to increase their market scope.

Report Scope



The base year for estimation


Actual estimates/Historical data

2014 - 2016

Forecast period

2017 - 2025

Market representation                                                

Volume in kilo tons, revenue in USD Million, and CAGR from 2017 to 2025

Regional scope

North America, Europe, Asia Pacific, Central & South America, Middle East & Africa

Country scope

U.S., Canada, Germany, Italy, France, China, Japan, India, South Korea, Brazil

Report coverage             

Revenue forecast, company share, competitive landscape, growth factors, and trends

15% free customization scope (equivalent to 5 analyst working days)

If you need specific market information, which is not currently within the scope of the report, we will provide it to you as a part of customization

Segments Covered in the report

This report forecasts revenue growth at country levels and provides an analysis of the industry trends in each of the sub-segments from 2014 to 2025. For this study, Grand View Research has segmented the global extruded polypropylene foam market based on product, application, and region:

  • Product Outlook (Volume, Kilo Tons; Revenue, USD Million, 2014 - 2025)

    • Low-density XPP foam

    • High-density XPP foam

  • Application Outlook (Volume, Kilo Tons; Revenue, USD Million, 2014 - 2025)

    • Transportation

    • Packaging

    • Building & Construction

    • Others

  • Regional Outlook (Volume, Kilo Tons; Revenue, USD Million, 2014 - 2025)

    • North America

      • The U.S.

      • Canada

    • Europe

      • Germany

      • Italy

      • France

    • Asia Pacific

      • China

      • Japan

      • India

      • South Korea

    • Central & South America

      • Brazil

    • Middle East & Africa 

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